First Article Inspection (FAI) is a quality control process used in manufacturing to ensure that the initial batch of products or components meets the specified requirements and standards. FAI is particularly crucial for new product introductions, where a manufacturer is producing a product for the first time or using new tooling and processes. It helps identify and rectify any issues early in the production cycle, reducing the risk of mass-producing faulty or non-compliant products.
What will we do with First Article Inspection?
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Verify Material Conformance |
| Confirm that the materials used in the first article are in accordance with the specified requirements. | |
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Measurements and Dimensions |
| Take precise measurements of critical dimensions to ensure they meet the tolerances outlined in the engineering drawings. | |
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Visual Inspection |
| Conduct a visual inspection to identify any defects, irregularities, or cosmetic issues. This includes checking for surface finish, color, and any visible damage. | |
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Functional Testing |
| If applicable, conduct functional tests to ensure that the product performs as intended. | |
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Assembly Verification |
| Check the assembly of components to make sure they are correctly put together according to the specifications. | |
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Sample Testing |
| If required, conduct sample testing of critical components to verify their quality. | |
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Check Labels and Markings |
| Verify that all labels, markings, and identification on the product match the specifications. | |
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Packaging Inspection |
| Check the packaging for conformity and ensure that it provides adequate protection for the product during transportation and storage. | |
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Functional Testing |
| If the product has specific functions or features, test them to ensure they work as intended. | |
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Calibration Checks |
| Verify that all measuring and testing equipment used during the inspection are properly calibrated. | |